You might be planning of shopping for a 100ft Ethernet cable to enable you to create a network at home or for your business. Nevertheless, you may be surprised what the heck is specifically required when it comes regarding construction of the durable core cables that are the kinds more frequently used. The primary reason for using solid core instead than stranded cables for the Ethernet is the fact they tend to be much more durable.
Thus what are the processes involved in the building of a 100ft Ethernet cable? Below we offer a quick look at a few of them.
Method 1 - Copper Rod Breakdown
5000 lb. coils of copper are shipped to the manufacturer and once delivered the copper on the coils is usually drawn through a diamond die this helps to minimize the size of the copper. In the beginning it starts out at 12 gauge yet after being drawn through it ends up as 10 gauge. Once it has reached this stage it is then stacked into stem packs before being drawn further to reduce its gauge even more. In the course of this second drawing process an electrical current is passed via it and it anneals the copper so softening it. Next after being annealed it will be cooled down before passing through a laser system to measure and thus guarantee it is within the manufacturers requirements.
Process 2 - Copper Insulation
This method is carefully monitored and controlled and after the copper wire has been insulated it is passed thru water to cool it. It also helps to harden the jacket now surrounding the cable.
Process 3 - Twisting of Copper Wire
It is this procedure that helps to minimize the number of cross talk that may occur between separate wires. Occasionally to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is utilized. The winding of the wire is attained by passing it through various faceplates.
Process 4 - Coating of Cable
This method is also known as jacketing and the kind of plastic that is used to coat the cable to guard it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) as well as Black Polythene plastic will be used.
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